Testing & Automation
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Automation Offerings
Automated ICT Testing - 6-axix Robot
| Project Brief |
Auto ICT Test with 6-Axis Robot |
| Product Brief | PCBA |
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Delivery Location |
CA, USA |
| Key Features |
● Operation Mode – fully automated ICT Testing, one robot handles 2 ICT machines ● Material Feeding – Belt Conveyor In and Out ● Material Handling – Dual gripper to same pick & place time ● Vision Embedded – robot guiding ● Robot – 6-axis robot ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Compatibility - Support multiple SKUs, easy for changeover (gripper quick lock and quick exchange) ● Flexibility – Applicable for any manual ICT test operation ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module |
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Process Coverage |
● Material transfer on belt ● Pick and place with pneumatic grippers ● Quick lock gripper module ● ICT testing ● Vision navigation |
Automated ICT Testing - 6-axix Cobot
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Project Brief |
Auto ICT Test with 6-Axis Cobot |
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Product Brief |
PCBA |
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Delivery Location |
Fremont, USA |
|
Key Features |
● Operation Mode – fully automated ICT Testing, 1 robot handles 1 ICT machine ● Material Feeding – Tray in and Tray out, with Tray feeders ● Material Handling – Dual gripper to same pick & place time ● Vision Embedded – robot guiding ● Robot – 6-axis cobot ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Compatibility - Support multiple SKUs, easy for changeover (gripper quick lock and quick exchange) ● Flexibility – Applicable for any manual ICT test operation ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module |
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Process Coverage |
● Material transfer with trays ● Pick and place with pneumatic grippers ● Quick lock gripper module ● ICT testing ● Vision navigation |
Automated ICT Testing - Inline Testing with Handler
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Project Brief |
Auto ICT Test, Inline Mode |
|
Product Brief |
PCBA |
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Delivery Location |
Shenzhen, CN |
|
Key Features |
● Operation Mode – fully automated ICT Testing, Inline mode ● Material Feeding – Magazine in and out ● Adjustable conveyor width ● Fixture mounting – on conveyor ● ICT Machine – upgrade from standalone machine to inline ICT ● ICT Platform – Teradyne TSI52 ● Fixture Control – Upgrade from manual fixture to automatic ● Machine Communication – LAN and IO ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● Material transfer on conveyor rails ● ICT Testing |
Auto FCT Testing with 7-Axis Robot (Robot on Rail)
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Project Brief |
Auto FCT Test with 7-Axis Cobot (Robot on Rail) |
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Product Brief |
PCBA |
|
Delivery Location |
Zhhai, CN |
|
Key Features |
● Operation Mode – fully automated FCT Testing, 1 robot handles 50 FCT testing cavities ● Long testing time – up to 20 minutes ● Material Feeding – Belt in and Tray out ● Material Handling – Dual gripper to same pick & place time ● Vision Embedded – robot guiding ● Robot – 6-axis cobot ● Robot on Rail – to extend the robot arm reaching ● Robot sliding speed – 2m/s ● Position accuracy on rail - +/- 0.05mm ● Slider payload – 300kg ● Slider length – 6 meters ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● Material transfer with trays ● Pick and place with pneumatic grippers ● Quick lock gripper module ● FCT testing and firmware programming ● Vision navigation |
Auto EOL with 6-Axis Robot, mmWare Radar
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Project Brief |
Auto FCT Test with 7-Axis Cobot (Robot on Rail) |
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Product Brief |
mmWave Radar, Automotive |
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Delivery Location |
Shenzhen, CN |
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Key Features |
● Operation Mode – fully automated EOL Testing, 1 robot handles 4 testing chambers ● RF Shielding - 77~81G shielding chamber ● RF Shielding Chamber Size – 4x2x2.5 meters (LWH) ● Material Feeding – Belt in and out ● Material Handling – Dual gripper to same pick & place time ● Vision Embedded – robot guiding ● Robot – 6-axis cobot ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module, and testing fixtures |
|
Process Coverage |
● Connector pins vision inspection ● EOL Test, Radar functional test and calibration ● Labels vision inspection |
Auto EOL with 6-Axis Robot, mmWave Radar
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Project Brief |
Auto End-to-End Testing Line |
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Product Brief |
PCBA |
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Delivery Location |
CRRC Hunan CN |
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Key Features |
● Operation Mode – fully automated testing, including ICT, HiPot, and FCT testing ● Material Feeding – Magazine in and out ● Robot – 6-axis robot, 1 robot handle all test stations, ICT, HI Pot, and FCT test ● Gripper Quick Changeover – quick lock/exchange mechanism for gripper exchange ● Material Handling – Dual gripper to same pick & place time ● Vision Embedded – robot guiding ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● Material transfer with magazines ● Pick and place with pneumatic grippers ● Quick lock gripper module ● End-to-End testing process, ICT, Hipot, FCT ● Vision navigation |
Auto End-to-End Testing Line, PCBA
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Project Brief |
Auto End-to-End Testing Line |
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Product Brief |
PCBA of HP Printer |
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Delivery Location |
Shaoyang, CN |
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Key Features |
● Operation Mode – fully automated testing, including ICT, programming , and EOL testing ● Material Feeding – belt conveyor in and out ● Robot – 6-axis robot for ICT, programming, and EOL test ● Gripper Quick Changeover – quick lock/exchange mechanism for gripper exchange ● Material Handling – Dual gripper to same pick & place time ● Vision Embedded – robot guiding ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● Material transfer on belt conveyor ● Pick and place with pneumatic grippers ● Quick lock gripper module ● End-to-End testing process, ICT, programming, EOL testing ● Vision navigation |
Auto End-to-End Testing Line, Final Assembled Toothbrush
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Project Brief |
End-to-end fully line automation for toothbrush, Back End |
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Product Brief |
toothbrush |
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Delivery Location |
CN, Indonesia |
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Key Features |
● Operation Mode – fully automated testing, including Leakage, Bluetooth, proximity, NFC, charging etc ● Line Cycle – 4.3 seconds ● Material Feeding – belt conveyor in and out, with carriers ● Conveyor – circular conveyor ● Testing fixture – mount on conveyors ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● Material transfer on belt conveyor ● Pick and place with pneumatic grippers ● Quick lock gripper module ● End-to-End testing process, Leakage, Bluetooth, proximity, NFC, charging etc ● Motor power testing ● Vibration amplitude and frequency testing ● Jumper soldering |
Auto End-to-End Assembly and Testing Line, Automotive Audio Amplifier
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Project Brief |
Auto End-to-End Assembly and Testing Line |
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Product Brief |
Automotive Audio Amplifier |
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Delivery Location |
Shaoyang, CN |
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Key Features |
● Operation Mode – fully automated End-to-End Assembly and Testing Line ● Material Feeding – belt conveyor in and out ● Material Transfer – Dual layer circular conveyor ● Robot – 6-axis robots, scara robot, and gantry systems ● Gripper Quick Changeover – quick lock/exchange mechanism for gripper exchange ● Material Handling – Dual gripper to same pick & place time ● Vision Embedded – robot guiding ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● ICT testing ● EOL Testing ● Plasma cleaning ● Glue dispensing with vision guiding ● Vision inspection for gluing ● PCBA insertion to housing ● Screwing ● Labeling ● Burin testing |
Auto End-to-End Assembly and Testing Line, Transformer
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Project Brief |
Auto End-to-End Assembly and Testing Line, Transformer |
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Product Brief |
Transformer |
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Delivery Location |
Zhuhai, CN |
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Key Features |
● Operation Mode – fully automated testing and lead treatment Line ● Material Feeding – tray in, tape out ● Material Transfer – Dual layer circular conveyor ● Robot – scara robot, and gantry systems ● Material Handling – gripper array to same pick & place time ● Vision Embedded – robot guiding ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● Lead Bending and cutting ● HiPot testing ● Resistance testing ● Inductance testing ● Laser engraving ● Optical inspection ● Taping |
End-to-End Auto Testing and Burn-In for ADAS SIP Module
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Project Brief |
End-to-End Auto Testing and Burn-In |
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Product Brief |
ADAS SIP Module |
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Delivery Location |
Shanghai, CN |
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Key Features |
● Operation Mode – fully automated End-to-End testing, including ICT, FCT and Burn-In ● Temperature control – 60°C for burn-in, TEC temperature control module with liquid cooling system ● Material Feeding – Magazine feeder ● Material Transfer – conveyor with pallet ● Robot – 6-axis robots, scara robot, and gantry systems ● Material Handling – Dual gripper to same pick & place time ● Gripper Quick Changeover – quick lock/exchange mechanism for gripper exchange ● Vision Embedded – robot guiding ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands. Tester and burn-in fixtures are independent to handlers ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● PCBA magazine feeder ● ICT Testing ● FCT Testing ● Burn-In Testing ● PCBA magazine offload |
Cobot Based Hair Dryer Accessory Line
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Project Brief |
Cobot Based Production Line for Hair Dryer Accessories 7 lines for 7 accessories |
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Product Brief |
Hair Dryer Accessories, 7 types |
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Delivery Location |
Johor, Malaysia |
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Key Features |
● Operation Mode – Fully automated assembly process ● Line Capacity – UPH 300 ● Material Feeding – stacked trays, with tray feeders ● Material Pick & Place – Dual grippers to save pick & place time ● Robot – 6-axis Cobots ● Gripper Quick Changeover – Quick lock/exchange mechanism for gripper exchange ● Vision Embedded – robot guiding ● Machine Tending Communication – LAN and IO ● Modular Design – Standard workbench / cell, standard cobot base, segmented conveyors, easy repurpose for different products ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● Automated Screwing ● Automated Pressing for Snap Fit ● Automated Machine Tending – Tester ● Automated Machine Tending – Gluing ● Automated Machine Tending – Ultrasonic Welding |
The Products
Lidar Auto Assembly Line
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Project Brief |
End-to-End Auto Testing and Burn-In |
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Product Brief |
ADAS SIP Module |
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Delivery Location |
Shanghai, CN |
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Key Features |
● Operation Mode – fully automated End-to-End testing, including ICT, FCT and Burn-In ● Temperature control – 60°C for burn-in, TEC temperature control module with liquid cooling system ● Material Feeding – Magazine feeder ● Material Transfer – conveyor with pallet ● Robot – 6-axis robots, scara robot, and gantry systems ● Material Handling – Dual gripper to same pick & place time ● Gripper Quick Changeover – quick lock/exchange mechanism for gripper exchange ● Vision Embedded – robot guiding ● Fixture Control – Upgrade from manual fixture to automatic ● Machine-Robot Communication – LAN and IO ● Modular design – easy repurpose robot and stands. Tester and burn-in fixtures are independent to handlers ● Serviceability – easy access to system control module, and testing fixtures |
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Process Coverage |
● PCBA magazine feeder ● ICT Testing ● FCT Testing ● Burn-In Testing ● PCBA magazine offload |
Auto FCT and Burn-In Rack for AI Server
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Project Brief |
AI server FCT/Burn in Test Rack and Fixture With QFSP/OSFP Automated Plug / Unplug |
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Product Brief |
AI Server, Optical Modules |
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Delivery Location |
VN, US |
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Key Features |
● Process Summary – Fully auto FCT or burn-in for AI servers ● Capacity – 8 layers / rack, top 2 layers removable ● DUT Loading / Unloading – AGV or manual ● Auto engagement of interfaces üPower cables üElectronic / Network cables üOSFP/QFSP modules üLiquid cooling connectors ● Cooling Controller – CDU embedded ● Repair mode support – manual material loading from back side ● Modular design – üindividual floating module of connectors/interfaces; ü individual fixture design ü6+2 layers segmented rack design üIndividual CDU with manifold üIndividual liquid cooling box for each layer of testing fixture ● Serviceability – easy access to system control module |
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Process Coverage |
● FCT or Burn-In testing ● Liquid cooling control with CDU |
2+6 Layers Rack
Connectors Modules
Test Fixture
